Dongguan Zhongli Instrument Technology Co., Ltd.
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Small Rubber Two Roll Open Mixing Mill Silicone Mixing Mill Lab Rubber Mixing Mill
Application:
It is widely used in rubbers and plastics industry for polymer mixing, such as PVC, color master batch. It consists of roll, bearing, gap adjusting device, electric control system, safety device, etc.
Introduction:
2 cylinder hybrid refiner has incomparable performance designed by the particle position of different chemical materials such as natural rubber, synthetic rubber, EVA or PVC. It is mainly used for natural rubber and synthetic rubber products.
Intelligent control panel and PLC control system
1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.
2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.
3. The control system is capable of remote import of the process recipe and data monitoring, communicating with MES via Ethernet communication interface.
4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.
Technical parameters:
| Model | ZL-3018-76 | ZL-3018-120 | Zl-3018-160 | ZL-3018-200 | Zl-3018-230 | Zl-3018-300 | ZL-3018-400 | |
| Diameter of roll | mm | 76 | 120 | 160 | 200 | 230 | 300 | 400 |
| Length of roller face | mm | 300 | 350 | 350 | 500 | 650 | 650 | 900 |
| Mixing Capacity | kg | 0.002-0.6 | 0.002-2 | 0.002-2.8 | 0.002-5 | 0.005-10 | 1-15 | 5-30 |
| Front roll surface speed | rpm | 19 | 19 | 19 | 19 | 19 | 19 | 19 |
| Friction ratio | 1:1.30 | 1:1.35 | 1:1.35 | 1:1.35 | 1:1.27 | 1:1.27 | 1:1.27 | |
| Roll gap range | mm | 0-3 | 0-6 | 0-6 | 0-8 | 0-12 | 0-12 | 0-15 |
| Driving Power | KW | 1 | 1.5 | 2.2 | 7.5 | 11 | 30 | 37 |
| Heating Mode | Electricity heating , Oil Heating ( option) | |||||||
| Cooling Mode | Water Cooling ( option) | |||||||
| Roll Temperature | Room temperature -- 300℃ | |||||||
| Roll Hardness | HRC 50 ~ 60 | |||||||
| Temperature Accuracy | ± 2 ℃ (we adopt the high accuracy PID micro computer controller) | |||||||
| Safety device | It have 6 safety buttons and safety guard is option | |||||||
| Machine weight | kg | 160 | 460 | 660 | 860 | 1960 | 2960 | 3800 |
| Overall dimension | mm | 1100x400x1180 | 1100x550x1380 | 1200x650x1380 | 2200x750x1380 | 2200x950x1580 | 2600x950x1580 | 5295x1789 x170 |
| Power | 380V 3 phase 50-60hz | |||||||
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.