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Lab Electrical Heating Masterbatch Rubber Mixing Process Open Two Roll Mixing Mill
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\n This laboratory-grade two roll mixing mill is specifically designed for masterbatch rubber mixing processes with electrical heating capabilities. Ideal for research, development, and small-scale production applications.\n
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Primary Applications
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\n Widely used in rubber and plastics industries for polymer mixing applications including PVC and color master batch production. The system comprises rolls, bearings, gap adjusting devices, electric control systems, and comprehensive safety features.\n
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\n Download Technical Specifications (PDF)\n \n
Key Features & Benefits
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\n- Simple structure with easy operation and maintenance
\n- Strong processing adaptability for various materials
\n- Cost-effective investment for laboratory and small-scale operations
\n- Suitable for plasticizing, mixing, coloring, tableting, and glue supply
\n- Ideal for small to medium factories and specialized small-batch production
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Technical Specifications
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General Parameters
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\n Roll Hardness: HRC 50-60
\n Temperature Accuracy: \u00b12\u2103 (High accuracy PID micro computer controller)
\n Heating Mode: Electricity heating, Oil Heating (optional)
\n Cooling Mode: Water Cooling (optional)
\n Roll Temperature Range: Room temperature to 300\u2103
\n Safety Features: 6 safety buttons with optional safety guard
\n Power Requirements: 380V 3 phase 50-60Hz\n
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Model Comparison Table
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\n\n\n| Parameter | \nZL-3018-76 | \nZL-3018-120 | \nZL-3018-160 | \nZL-3018-200 | \nZL-3018-230 | \nZL-3018-300 | \nZL-3018-400 | \n
\n\n\n\n| Diameter of roll (mm) | \n76 | \n120 | \n160 | \n200 | \n230 | \n300 | \n400 | \n
\n\n| Length of roller face (mm) | \n300 | \n350 | \n350 | \n500 | \n650 | \n650 | \n900 | \n
\n\n| Mixing Capacity (kg) | \n0.002-0.6 | \n0.002-2 | \n0.002-2.8 | \n0.002-5 | \n0.005-10 | \n1-15 | \n5-30 | \n
\n\n| Front roll surface speed (rpm) | \n19 | \n19 | \n19 | \n19 | \n19 | \n19 | \n19 | \n
\n\n| Friction ratio | \n1:1.30 | \n1:1.35 | \n1:1.35 | \n1:1.35 | \n1:1.27 | \n1:1.27 | \n1:1.27 | \n
\n\n| Roll gap range (mm) | \n0-3 | \n0-6 | \n0-6 | \n0-8 | \n0-12 | \n0-12 | \n0-15 | \n
\n\n| Driving Power (KW) | \n1 | \n1.5 | \n2.2 | \n7.5 | \n11 | \n30 | \n37 | \n
\n\n| Machine weight (kg) | \n160 | \n460 | \n660 | \n860 | \n1960 | \n2960 | \n3800 | \n
\n\n| Overall dimension (mm) | \n1100x400x1180 | \n1100x550x1380 | \n1200x650x1380 | \n2200x750x1380 | \n2200x950x1580 | \n2600x950x1580 | \n5295x1789x170 | \n
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Manufacturing Excellence & Support
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Advantage Services
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\n- Comprehensive R&D and design department for standard and customized solutions
\n- Over 50 years of manufacturing expertise with advanced machinery and craftsmanship
\n- Dual laboratory facilities: Environmental laboratory and Physical laboratory
\n- Adequate monthly stock availability for urgent customer requirements
\n- Annual sales exceeding 1,000,000 USD with 30,000\u33a1 manufacturing base
\n- 120 technical staff capable of handling large budget projects
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Technical Quality Assurance
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\nPremium Construction & Components:
\n \u2022 SUS Stainless plate precision cutting with advanced laser technology
\n \u2022 Anti-rust electrostatic painting on all machine surfaces
\n \u2022 Imported electronic components: ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron
\n \u2022 Imported compressors: BOEK, TECUMSEH
\n \u2022 Designed for extended service life exceeding 10 years\n
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