Dongguan Zhongli Instrument Technology Co., Ltd.
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55 Liter Lab Banbury Internal Mixer Rubber Dispersion Kneader Machine
Precautions for using the mixer
The mixing process test report of each batch of the internal mixer should record: the temperature at the start of mixing, mixing time, rotor speed, top bolt pressure, discharge temperature, power consumption, and the difference between the quality of the mixed rubber and the total quality of the raw materials and mixer type.
Note: When starting the mixing experiment, you can mix a compound with the same formula as the test compound first to adjust the working state of the internal mixer, and then formally mix; for the same batch of mixed rubber, the control conditions of the internal mixer and The mixing time should remain the same.
In addition to the feeding sequence, the quality of the rubber compounded by the internal mixer mainly depends on the mixing temperature, the charging capacity, the rotor speed, the mixing time, the top bolt pressure and the type of the rotor.
The feature for dispersion kneader:
1. An automatic temperature and time control system to provide a 100% mixing result.
2. Easy to clean chamber and changing colors.
3. In6~10minutes/batch of output equivalent to 2 units of open mixing mill.
4. Pressurized and sealed mixing chamber to provide high mixing performance and prevent the environment.
5. Easy installation, operation and maintenance, lower the running cost.
Technical parameters:
| MODLE | UNIT | ZL-3011 -0.5 | ZL-3011 -1 | ZL-3011-3 | Zl-3011-5 | ZL-3011-10 | Zl-3011-15 | ZL-3011-20 |
| Volume | L | 0.5 | 1 | 3 | 5 | 10 | 15 | 20 |
| Drive motor | kw | 1 | 2.2 | 5.5 | 7.5 | 15 | 22 | 30 |
| Turning motor | kw | 0.2 | 0.2 | 0.4 | 0.4 | 0.75 | 1 | 1.5 |
| Turning angle | 110 | 110 | 110 | 110 | 110 | 110 | 110 | |
| Air compressor | kw | 2.2 | 2.2 | 2.2 | 2.2 | 5.5 | 5.5 | 5.5 |
| Water cooling | mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 |
| Electric heating | Kw | 0.8 | 0.8 | 1.2 | 1.8 | 1.9 | 2.1 | 4 |
| Weight | KG | 500 | 800 | 1000 | 1200 | 2300 | 2800 | 4500 |
| Remark: Electricity heating & Water cooling ( option) | ||||||||
Download Brief:
ZL-3011A Banbury mixer-kneader.pdf
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.