Dongguan Zhongli Instrument Technology Co., Ltd.
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High Quality Internal Lab Rubber Plastic Productcts Dispersion Kneader Mixer Mixing Machine
Loading capacity
That is, the mixing capacity. Insufficient capacity will reduce the shearing effect and kneading effect on the rubber compound, and even the phenomenon of rubber compound slippage and rotor idling will occur, resulting in poor mixing effect. On the contrary, if the capacity is too large, it is difficult to turn the rubber material, which makes the position of the top bolt inappropriate, so that a part of the rubber material is stagnant at the feeding mouth and neck, so that the rubber material is mixed unevenly, the mixing time is long, and the equipment is easily overloaded. High energy consumption. Therefore, the mixing capacity should be appropriate, usually 60% to 70% of the total effective volume of the closed chamber. The material capacity during mixing of the internal mixer can be calculated by the following empirical formula:
Q——loading capacity, Kg;
K——filling coefficient, usually 0.6～07;
V——the total effective volume of the airtight chamber, L;
ρ——The density of the rubber compound, g/cm3.
The feature for dispersion kneader:
1. An automatic temperature and time control system to provide a 100% mixing result.
2. Easy to clean chamber and changing colors.
3. In6~10minutes/batch of output equivalent to 2 units of open mixing mill.
4. Pressurized and sealed mixing chamber to provide high mixing performance and prevent the environment.
5. Easy installation, operation and maintenance, lower the running cost.
Technical parameters:
| MODLE | UNIT | ZL-3011 -0.5 | ZL-3011 -1 | ZL-3011-3 | Zl-3011-5 | ZL-3011-10 | Zl-3011-15 | ZL-3011-20 |
| Volume | L | 0.5 | 1 | 3 | 5 | 10 | 15 | 20 |
| Drive motor | kw | 1 | 2.2 | 5.5 | 7.5 | 15 | 22 | 30 |
| Turning motor | kw | 0.2 | 0.2 | 0.4 | 0.4 | 0.75 | 1 | 1.5 |
| Turning angle | 110 | 110 | 110 | 110 | 110 | 110 | 110 | |
| Air compressor | kw | 2.2 | 2.2 | 2.2 | 2.2 | 5.5 | 5.5 | 5.5 |
| Water cooling | mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 |
| Electric heating | Kw | 0.8 | 0.8 | 1.2 | 1.8 | 1.9 | 2.1 | 4 |
| Weight | KG | 500 | 800 | 1000 | 1200 | 2300 | 2800 | 4500 |
| Remark: Electricity heating & Water cooling ( option) | ||||||||
Download Brief:
ZL-3011A Banbury mixer-kneader.pdf
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.