Dongguan Zhongli Instrument Technology Co., Ltd.
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ZL Open-Close Type Rubber Mixing Banbury Machine Compound Mixing Machine Price
Feeding order
In the mixing of the internal mixer, the order of adding the raw rubber, carbon black and liquid softener and the mixing time are particularly important. Generally, the raw rubber is added first, followed by carbon black, and mixed until the carbon black is basically in the rubber compound. After dispersing, add liquid softener, which is beneficial to kneading, improves kneading effect and shortens kneading time. If the liquid softener is added too early or too late, it is unfavorable for mixing, and it is easy to cause uneven dispersion, prolong mixing time and increase energy consumption. The addition time of the liquid softener can be determined by the partition coefficient K. Sulphur and superspeed accelerators are usually added late in mixing, or discharged onto the tablet press to reduce the risk of scorch. Small medicines (solid softener, activator, accelerator, anti-aging agent, anti-scorch agent, etc.) are usually added after raw rubber and before carbon black.
The feature for dispersion kneader:
1. An automatic temperature and time control system to provide a 100% mixing result.
2. Easy to clean chamber and changing colors.
3. In6~10minutes/batch of output equivalent to 2 units of open mixing mill.
4. Pressurized and sealed mixing chamber to provide high mixing performance and prevent the environment.
5. Easy installation, operation and maintenance, lower the running cost.
Technical parameters:
| MODLE | UNIT | ZL-3011 -0.5 | ZL-3011 -1 | ZL-3011-3 | Zl-3011-5 | ZL-3011-10 | Zl-3011-15 | ZL-3011-20 |
| Volume | L | 0.5 | 1 | 3 | 5 | 10 | 15 | 20 |
| Drive motor | kw | 1 | 2.2 | 5.5 | 7.5 | 15 | 22 | 30 |
| Turning motor | kw | 0.2 | 0.2 | 0.4 | 0.4 | 0.75 | 1 | 1.5 |
| Turning angle | 110 | 110 | 110 | 110 | 110 | 110 | 110 | |
| Air compressor | kw | 2.2 | 2.2 | 2.2 | 2.2 | 5.5 | 5.5 | 5.5 |
| Water cooling | mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 |
| Electric heating | Kw | 0.8 | 0.8 | 1.2 | 1.8 | 1.9 | 2.1 | 4 |
| Weight | KG | 500 | 800 | 1000 | 1200 | 2300 | 2800 | 4500 |
| Remark: Electricity heating & Water cooling ( option) | ||||||||
Download Brief:
ZL-3011A Banbury mixer-kneader.pdf
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.