Dongguan Zhongli Instrument Technology Co., Ltd.
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Best Price Lab Rubber Banbury Internal Mixer Manufacturer Kneader Machine
Rotor Structure and Type
The geometry and size of the rotor working surface largely determine the production capacity and mixing quality of the mixer. There are two basic configurations of the mixer rotor: a shear rotor and a meshing rotor. Generally speaking, the shear rotor mixer has a high production efficiency, which can be quickly reloaded, quickly mixed and quickly deglued. The meshing rotor mixer has the characteristics of high dispersion efficiency and low heat generation rate, and is suitable for the manufacture of hard rubber compounds and a section of mixing. The dispersion and homogenization effect of the meshing rotor mixer is better than that of the shear rotor mixer, and the mixing time can be shortened by 30 to 50%.
Rotate Speed
Increasing the speed of the mixer's rotor is one of the most effective measures to strengthen the mixing process. The speed is doubled, and the mixing cycle is shortened by about 30% to 50%. Increasing the speed will accelerate heat generation, resulting in a decrease in the viscosity of the compound and a decrease in the mechanical shear effect, which is not conducive to dispersion.
The feature for dispersion kneader:
1. An automatic temperature and time control system to provide a 100% mixing result.
2. Easy to clean chamber and changing colors.
3. In6~10minutes/batch of output equivalent to 2 units of open mixing mill.
4. Pressurized and sealed mixing chamber to provide high mixing performance and prevent the environment.
5. Easy installation, operation and maintenance, lower the running cost.
Technical parameters:
| MODLE | UNIT | ZL-3011 -0.5 | ZL-3011 -1 | ZL-3011-3 | Zl-3011-5 | ZL-3011-10 | Zl-3011-15 | ZL-3011-20 |
| Volume | L | 0.5 | 1 | 3 | 5 | 10 | 15 | 20 |
| Drive motor | kw | 1 | 2.2 | 5.5 | 7.5 | 15 | 22 | 30 |
| Turning motor | kw | 0.2 | 0.2 | 0.4 | 0.4 | 0.75 | 1 | 1.5 |
| Turning angle | 110 | 110 | 110 | 110 | 110 | 110 | 110 | |
| Air compressor | kw | 2.2 | 2.2 | 2.2 | 2.2 | 5.5 | 5.5 | 5.5 |
| Water cooling | mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 |
| Electric heating | Kw | 0.8 | 0.8 | 1.2 | 1.8 | 1.9 | 2.1 | 4 |
| Weight | KG | 500 | 800 | 1000 | 1200 | 2300 | 2800 | 4500 |
| Remark: Electricity heating & Water cooling ( option) | ||||||||
Download Brief:
ZL-3011A Banbury mixer-kneader.pdf
Advantage Service:
1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;
2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omro and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.